PWM-based light dimmer/speed controller
A few months ago I modified a window fan to use a light dimmer as a speed controller. I mentioned that at low speeds, a hum could be heard from the motors since the voltage fed to the fan was not a sine wave. I removed the speed control circuit built into the fan and replaced it with an external light dimmer. When the fan was running at full speed, it drew about 70 watts and had a near-100% power factor. However, as the dimmer was reduced to a lower setting, the motors got louder and the power factor dropped. In this article, I will describe a PWM-based dimmer that maintains a near-100% power factor no matter the speed setting of the dimmer. The schematic is shown below: gEDA schematic file | Link to simulation A 555 timer (U1) is used to generate the PWM signal and drive the gate drive transformer (T1). Suppose the capacitor C4 is charged at 1/3 Vcc. The 555 timer switches its output on, and the capacitor is charged through D4 and the upper half of the potentiometer. When the capc